What is Bar Bending Schedule  BBS Step by Step Preparation  BBS formulas  BBS Sample Excel Sheet
In this Article today we will talk about the What is Bar Bending Schedule  BBS Step By Step Preparation  BBS Formulas  Reinforcement Calculation Excel  BBS Sample Excel Sheet.
What is Bar Bending Schedule (BBS) ?
Bar Bending Schedule is a detailed list of bent reinforcement bars given in any structural concrete element. Bar Bending Schedule Contains bar mark, Diameter, length, shape, and weight. The Bar bending is a process of cutting and bending reinforcement steel bar into Desire shape as per structural drawing was given by structural engineer for various structural elements like footing, column, beam, slab, etc.
A Bar Bending Schedule helps site engineer to estimate required quantities of the various diameter of bars used in construction. It helps the engineer to check the reinforcement work done by the contractor.
Advantages of Bar Bending Schedule in Construction:
 Provides better estimation of reinforcement used in each structural concrete member. You can also calculate the overall reinforcement required for the construction project.
 It helps engineer in the procurement of reinforcement steel and better stock management. BBS Formulas
 Bar Bending Schedule Provides exact estimated quantity required. So, at a construction site, wastage can be controlled by careful supervising of the contractor with the help of Bar Bending Schedule. Reinforcement Calculation Excel
 Bar Bending Schedule makes cutting, bending of reinforcement easy at a factory and can be directly transported to the Construction site. This will not only reduce the wastage of reinforcement steel but also help us reduce labor cost. Though, it helping in reducing the overall cost of the construction project.
 This helps site engineer or quality inspector to check and approve reinforcement work with better quality control. BBS Step By Step Preparation
 Billing can be done really fast and easy using Bar Bending Schedule. It also makes easy for clients to approve bills for Payment.
Step by Step Preparation of Bar Bending Schedule:
First of all, download a Bar Bending Schedule excel sheet by Visiting Below Link to start with the calculation
Step 1: Identification of Members (Steel Bars)
Each different type of Steel bar or Member is usually tagged with a number or bar mark in the structural drawing. Now, open a structural drawing and list down all the shapes of bar you see in the structural drawing. Now mark the diameter of Member in the table.
The above image shows the number of bars like #5, #6, #9, etc, along with Día of the Bar (e.g. #5@12”). BBS Step By Step Preparation
Step 2: Count the Number of bars
Now, Count the number of each different shapes of the bar and note down in bar bending schedule
To calculate a number of bars in big slab structure, you need to check the specific spacing between bars (center to center or c/c, its show in above fig) and the length of the concrete slab in which the bars are distributed.
Number of Bars = (Concrete slab length in which bar is Distributed – 2 X Cover) / (c/c spacing between bars) + 1
For Example:
Suppose, 10 MM bars are distributed in the 10meterlong slab at 150 mm c/c spacing, Considering the side cover of 50 mm.
Then calculate the number of bars
Number of Bars = [(10000 – 2 X 50) / (150)] + 1 = 66 +1 = 67 Bars of 10 mm Día
Step 3: Calculate the length of Reinforcement bars
The formula, to calculate the length of those bars.
Length of Bar = Length of Concrete member (direction in which bar is placed) – (2 X Cover) + Development length
Development Length Chart
Step 4: Calculate the unit weight of Reinforcement Bar
The formula for Calculating Unit weight of Bar
Unit weight of Bar = Volume of Bar X Density of Bar (7850 kg/m3)
Unit Weight of Reinforcement Bar with Día (D) = D^{2} / 162
Example, 10 mm Día reinforcement bar Weight = 10^{2} /162 = 0.617 kg/m.
However, you can use the below table to check the Unit weight of different Día Bars. BBS Formulas
Diameter of Bar (mm)  Unit weight in kg/m 
8  0.395 
10  0.617 
12  0.889 
16  1.580 
20  2.469 
25  3.858 
32  6.321 
40  9.877 
Step 5: Calculate the Weight of particular Shape of Bar
Wight of Reinforcement Bar (Shape of Bar) = No of Bars X Length of Bars X Unit weight of Bar This Formula gives the total Weight of specific shape Bar in Kilogram
Point to remember for Bar Bending Schedule (Formulas):
Diameter of Reinforcement Bar (in mm):
The Commonly used diameter of reinforcement bars (in mm):
6mm, 833, 10mm, 12mm, 16mm, 20mm, 25mm, 25mm, 28mm, 32mm, 36mm, 40mm
Standard Length of Reinforcement Bars (in m)
The Standard length of reinforcement bars is taken 12m
Weight of Bar Per Length (in Kg/m)
The weight per length of the reinforcement bars is expressed as,
Weight/m = D^{2}/162
For Example: If the diameter of the reinforcement bar is 6mm,
then,
Weight/m = 6^{2} / 162 = 0.22 Kg/m (Note: you should keep the value of D in mm and answer comes in m)
Weight Per Bar (in Kg per Bar)
The weight per bar can be expressed as,
Weight/bar = Weight of Bar Per m x Standard Length of Bar = 0.22 x 12 = 2.64 Kg/bar. BBS Formulas
Diameter of Reinforcement Bars (in inches)
#3 Rebar = 3/8 in = 9.525 mm
#4 Rebar = ½ in = 12.70 mm
#5 Rebar = 5/8 in = 15.875 mm
#6 Rebar = ¾ in = 19.05 mm
#7 Rebar = 7/8 in = 22.225 mm
#8 Rebar = 1 in = 25.4 mm
#9 Rebar = 9/8 in = 28.575 mm
Standard Length of Reinforcement Bar (in feet)
The Standard Length of reinforcement bar is taken as 40 ft
Weight of Reinforcement Bar Per Length (in Kg/ft)
The weight per bar can be expressed as,
Weight / Length = D^{2} / 533
For Example:
If the diameter of the reinforcement bar is #4 ie ½ in or 12.70mm then,
Weight / Length = 12.70^{2} / 533 = 0.302 kg/ft (since, D must be in mm)
Also,
Weight / Length = D^{2} / 52.896
For Example: If the diameter of the reinforcement bar is #4 then,
Weight / Length = 4^{2}/52.896 = 0.302 kg/ft (since D must be in #No.)
Weight of Reinforcement Bar Per Bar (Kg/Bar)
The weight of reinforcement bar per bar can be expressed as,
Weight/Bar = (D^{2}/533) x Standard Length of Bar
For Example:
If the diameter of the reinforcement bar is 12.70mm (#4) then,
Weight/Bar = (12.70^{2}/533) x 40 = 12.10 kg/bar
Cutting Length of Main Reinforcement Bar with Hook:
Length of Hook = 9d,
where d is the diameter of bar Length of Main Bar = L + 9d + 9d
Cutting Length of Main Bar with Bend
Length of Bend = 10d – 6d
Length of Main Bar = L + 12d + 12d
Overlapping
 Neck Column to Footing Overlapping = 40d – 50d
 Column to Column or Beam Overlapping = 50d
 Development Length for Dowel Bars = 16d
 General Overlapping on completion of 12m bar = 50d. BBS Formulas
Concrete Cover
Cover basically includes a clear cover and effective cover
 Clear cover for footing is taken as 75mm,
 for column 25mm to 50mm,
 for beam 25mm to 50mm
 and for slab 25mm.
Bend Deduction
 For 45 deg bend = 1d
 For 90 deg Bend = 2d
 For 135 deg Bend = 3d
Crank Length and Extra Bar Length
 For 45 deg bend , Crank Length = 0.42d
 For 30 deg bend , Crank Length = 0.27d
 For 60 deg bend , Crank Length = 0.58d
 Length of Extra Bar = L/4
Length of Hook and Total Length of Bar for Different Shapes
Length of Bent Up Bar for 30, 45 and 60
List of Common mistake happens during preparing of Bar Bending Schedule
 Miscounting of the Number of reinforcement Bars. Reinforcement Calculation Excel
 Calculating the length of reinforcement bar incorrectly
 Considering incorrect cover in Beam, Slab, Column, and footings.
 Incorrect counting of bends in reinforcement Bar.
Tips for Preparing Bar Bending Schedule
 Prepare different Bar Bending Schedule for Different RCC elements (i.e. Divide the table into different parts such as Footing, pedestal, Beam, Column, Slab, etc) to avoid mistakes. Reinforcement Calculation Excel
 Always keep the unit weight of bars Handy. It helps you prepare Bar Bending Schedule.
 Keep thumb rules in mind or handy, that always helps you in crosschecking your Calculation. BBS Sample Excel Sheet
 Such as,
 Approximate quantity of reinforcement steel for small structure varies from 3 to 4 Kg/Sqft of Builtup area. Reinforcement Calculation Excel
 Total Volume of Reinforcement steel for the slab is roughly 1.5% to 2% of the volume of Concrete. (Volume of Steel Reinforcement can be calculated as by dividing the weight by density of steel, that is 7850 Kg/M3)
The volume of Steel Reinforcement for Different RRC member
RCC Member  Volume of Steel by volume of Concrete 
Slab  1.5% – 2% 
Column  2.5% – 3% 
Beam  2.5% – 3% 
For Example, for 10 M^{3} concrete in Column, considering 2.5% of steel Volume, the column has a 0.25 M^{3} of steel. Calculate the total weight of steel and steel weight per M^{3}.
Volume of Steel for 10m^{3} Concrete = 0.25 m^{3}
Wight of Steel Per M^{3} Concrete = total Volume of steel X Density of Steel (i.e. 7850 Kg/M^{3})
Weight of steel for 10 M^{3} concrete = 0.25 X 7850 = 1962.5 Kg.
For 10 m^{3} Concrete, the total steel required is 1962.5 Kg.
For 1 m^{3} Concrete, the total Steel required is 196.25 Kg. BBS Sample Excel Sheet
How to Calculate Rolling Margin of Reinforcement Steel Bar
Cut reinforcement bar into 3 pieces, each length 1 meter Weight Each piece differently i.e. 10 mm Día Bar, 1st one weigh 0.617, 2nd one weighs 0.62, 3rd one weigh 0.625
Now Calculate the rolling margin of Reinforcement bar
Numerical Example of Bar Bending Schedule:
Bar Bending Schedule of RCC Beam:
OTHER POSTS:

How to Calculate the Cutting Length of Spiral Bar or Helix Bar  BBS

How to Calculate Cutting Length of Bent Up Bar in Slab

How to Calculate Unit Weight of Steel Bars  Steel Weight Formula

How To Find Out The Cutting Length Of Main Bars & Circular Rings
19 Comments
Dear Waseem Raja
I am a practically QS for more 20th years from 1992 – 2022. I find these as a complete knowledge of BBS . Thanks for the sharing of knowledge. May Alloh would give you blessings.
Regards.
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thanks for comments
PLEASE SHARE ELINK OF EXCEL DOWNLAD
i will upload soon
Thanks so much
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Very Good , Great Job
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Plz share elink of excel download
i will post in future
Dear wasim
Plz let me know how to prepare bbs with formulas in excel , I.e in each column with formula is to be given so that we can easily get the total weight and cutting length,, I need just format .
Am new to this
I will try to upload soon regarding excel formulas please keep in touch with us
Cant find the BBC Excel sample sheet
i will upload soon, Thanks for the comments please visit more articles by clicking on “All Posts” tab of the Menu Bar
Pl share excel sheet
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Provide BBS exel sheet with formula
I will provide u later, Thanks for the comments please visit more articles by clicking on “All Posts” tab of the Menu Bar